Custom surgical trays are highly famed for their convenience. Their ability to bundle multiple functionality onto one tray not only makes them theater friendly but also makes the easier to transport and dispose. Since custom tray designers will always have packing and racking in mind, they will put them in the best packing options possible.
The custom tray packing options will determine your options. The most popular types of custom trays include
On the go surgical trays with stands are the easiest to pack as they are collapsible and designed to occupy the minimum space possible. Covered and stackable trays will also stack easy if they are designed to fit together while single procedure trays tend to be compact and fit into their official packaging boxes even better.
Custom tray packaging focuses on practicality and most importantly the aspect of keeping the trays sterile at all time. With manufacturers creating custom trays for different applications, chances are that you will always have a design and transportation rack that suits your specific needs. This means that there is little or nothing to worry about when venturing into the custom tray world.
Convenience and adaptability is the very driving force behind any custom tray adoption. They take away that extra maintenance and management step that clinic management has to instill when storing and preparing traditional trays.
This extends over to disposal. The custom tray can go back to the packaging it came in or you can slip them into clinical bags ready for disposal. If you are lucky, choose something that allows you to repackage without posing a biohazard. This will help you tap deeper into the benefits of custom trays.
Packaging a custom tray stock might sound like a complication to anyone who was used to traditional surgical supplies and trays. However, the fact that the manufacturer has adapted everything to suite your use case means that the trays will store away almost naturally.
This is why custom trays more of a convenience. They are a perfect way to increase efficiency in the operation room by limiting the number of procedures needed to get the right equipment from the store, use it and dispose it off safely.
Did you know how to dispose of a custom tray correctly? If you have used a custom tray over and over, it will become old, and you will, therefore, need to get rid of it. Disposing of a custom tray may not be as easy as it sounds since it is biohazardous and you risk exposing the environment to dangerous substances. The Center for Disease Control and Prevention (CDCP), the Occupational Safety and Health Administration (OSHA) as well as the Environmental Protection Agency (EPA) mandate that everyone who sees the need to dispose of medical equipment must have the following in order;
Below are the steps you can take to achieve a proper disposal for your custom tray
Before collecting the custom tray for disposal, ensure you are in the right personal protective gears. As well, this is handy before performing decontamination procedures. The personal protective equipment provides a barrier between the material and your skin and will always ensure you are safe from potential infections. You can then work with biohazardous equipment without the risk of contracting disease-causing organisms and when coming into contact with biohazardous materials.
The law mandates that whenever splashing of body fluids is anticipated, then these protective gears must be worn at all times. Splashes are also bound to be experienced during the decontamination procedures, and the clothes are necessary here too. The essential gears that you must have during this procedure include;
A dirty, contaminated custom tray will pose a risk to anyone. Furthermore, fluids from this equipment may spill into the area where you are doing the decontamination and pose serious health issues to individuals. Cordon the area and put hazard signs near it so that anyone that would want to access the area is warned on time. For spills involving significant amounts of fluids, contain them and see to it that they don’t spread to other regions. Things like rags or sand can serve the purpose just right.
After ensuring you have protected yourself and warned about the hazard, it is now time to acquire cleaning equipment and appropriate containers for carrying the custom tray. The cleaning equipment you will use must be efficient and perform best. As well, they must be those that you can clean easily. Ensure you only use the cleaning materials that are handy in cleaning the contaminants in the spill. You will need a red bag to carry the custom tray.
To clean the fluids that may have come from your custom tray, you have to use appropriate decontamination methods. Decontamination works to get rid of inactivate and dissolve the hazardous agent in the spill. You can use absorbent for liquids to do the decontamination of the fluid.
Proper disinfection of the area you are working on is vital as it will work to avoid further spread of infections. The custom tray contains pathological substances and so should be disinfected properly. The disinfection of the region around will be substantial even after you have removed the custom tray.
The above procedure will take you a long way in ensuring you achieve proper disposal for your custom tray.
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The healthcare sector contributes a lot to the pollution of the environment which goes a long way in affecting the general human health. It contributes paradoxically to a myriad of environmental problems while concurrently forcing people to deal with the harmful effects it poses. This is due to the technology application in the industry as well as products and various applications. A custom tray, for instance, is one instrument that poses a danger not only to the environment but also to humans since it’s not biodegradable. This fact makes the health sector to maintain their standards of the sustainable organization.
You must, therefore, be careful how you manage a custom tray as it can turn out to be detrimental to the health facility staff, the patients themselves and not to forget the hospital environment. Among the first issues you could consider is the creation of awareness among the hospital staff and the general public when it comes to the extent of damage a custom tray, among other hospital equipment, can pose when not disposed of properly. The various technicians and sanitary workers must be trained properly to know how to combat the menace.
Among other hospital equipment, a custom tray, if not properly managed, can be hazardous and highly infectious for human health by its ability to spread diseases. The infectious attribute of this equipment can always be avoided by taking up the hospital waste management carefully. Here’s a quick overview of how a custom tray can be managed.
This is one of the most effective on-site management for a custom tray. It usually works to deactivate and decontaminate among others, a custom tray, instead of packaging and taking them to another facility for the management. Often while using a custom tray in the theater, there is going to spills of body fluids in it. This means, if you carry them over to other places with the body fluids in them, you run the risk of causing infections to the patients and staff in the facility. The best way to handle it in such a situation is to treat it not far from where you have used it. In some other instances, you may need to shred the tray first before you can treat it with chemicals.
Chemicals including chlorine, sodium hydroxide, or calcium hydroxide can be especially handy in doing this. Worth noting is that these products can sometimes produce undesired by-products and off-gas VOC’s when used in the treatment of custom trays among other equipment. As such, this is a process that has to be executed by knowledgeable staff to avoid creating, even more, problems to the environment and hospital staff. If you deem this method as not comfortable, you can opt for solidifying agents that will solidify the liquid in the custom tray and after that taking the waste to your medical waste removal professionals for disposal.
This method uses heat to decontaminate waste like an old custom tray before disposal. The waste management system can only work with the custom tray and other solid medical equipment since the moisture in the microwave works magic in ensuring deep penetration. So, most types of waste that need to be managed in this manner, including a custom tray, should be shredded and mixed with water so as to get an excellent result
There are numerous medical waste disposal techniques you can take up to manage a custom tray. Try the above for best results.
Healthcare marketing is a large field of work that encompasses many different facilities and markets. Including locations such as hospitals, medical offices, surgical suites, dental offices and therapy facilities, marketing certain products and services can help a location find great success. Custom trays are just one of the focuses utilized in healthcare marketing as a way to set a facility or professional apart from the rest. The custom tray options include small packs that are safe and sterilized; including everything needed for both minor and more involved procedures. Convenient and highly useful, custom trays in the healthcare field are becoming a much preferred item to have on hand.
Numerous surgical tray companies are alive and well in the medical market and they provide facilities and medical professionals with the option of customizing various trays. These trays can be used from a marketing perspective as customized trays help save time. Everything a doctor needs is right in front of them, and they can focus on helping their patients rather than stressing about where a certain tool is that they need.
Not just convenient but also cost effective and sterilized, surgical trays can be utilized by specialty facilities as well as more general, or urgent care locations. Marketing the fact that these custom trays on hand shows potential clientele that this facility is ready for any and all medical needs. Including but not limited to:
Custom medical trays are useful in so many different aspects of a medical facility. Finding a great custom tray provider will ensure not only an affordable option but also great customer service that will allow facilities to acquire exactly what they need. Also, reordering and selection products becomes easier overall. This is just a small portion of marketing a healthcare facility or provider properly. However, it makes a big difference and will help with an overall level of success.
Used for many different procedures and purposes, surgical trays can be customized and used by all medical care facilities. The sterilized instruments in these trays remain clean and in tact until they are ready to be used. With a variety of different custom tray options available, a facility can keep on hand what they will need. This convenient product can be very beneficial in the healthcare market and it is also typically very cost effective.
A custom tray can be ordered from most surgical tray manufacturers. Each tray will contain specific tools that are used for a specific procedure and these items can be chosen by each individual client. Just a few custom tray packs include items for the following:
Depending on the medical setting, many times a surgical pack is needed in a very short amount of time. Someone’s life may be at risk and it would take precious seconds to stop and find specific tools that would be needed in order to complete some sort of procedure. With a custom tray, everything you need is in one location, sanitized, sterilized and ready to be used. You simply grab the pack and go.
The cost for custom medical trays is of course, a bit higher than a standard pack. However, it is important to make sure you have all the right tools needed to get the job done. Some clients opt to purchase standard packs for common, non-life threatening procedures and then custom trays can be purchased for other, more intricate procedures.
Each tray pack comes with a shelf life date that recommends when the item should be discarded and replaced. This date often has to do with the sterile nature of the items inside and it is in best interest of the facility and the patients to adhere to this date. Luckily, these packs usually last for quite a long time.
Custom surgical and medical trays are important for many different medical facilities and locations. Whether it be for a hospital, ambulatory center, surgical center, medical office, dental office, etc. It is far more convenient to not have to order separate products and try to keep them organized within a facility. Not to mention, keeping them accessible and nearby. These trays free up more time so that staff can focus more on what is important, and that is the patients.
In all laboratories and hospitals, sterilization is a must. This is because viruses, bacteria, fungi, and other disease-casing agents cannot be totally killed by disinfection. What disinfection can only do is to remove them the way we remove dirt and germs in our kitchen. It only removes such agents, but it does not kill and eliminate them.
Sterilization is the primary and recommended method of cleaning all equipment, tools, and devices that are repeatedly used such as surgical instruments, biopsy forceps, and a custom tray. These objects are prone to any type of contagious disease, which can be transmitted by these tools and objects if not sterilized.
There are two types of sterilization processes. These are:
Heat sterilization is the most recommended method of sterilization used for many decades already. This is because pathogens and other harmful bacteria are killed at a certain heat temperature. Some tools that are small can be soaked with boiling water. This will ensure that even the hardest to reach areas are sterilized.
In the case of larger and more complex devices and equipment in which sterilization with boiling water does not apply; steam sterilization is used. Steam sterilization distributes the heat all over the surfaces. This method can instantly kill and eliminate stubborn bacteria, fungi, and pathogens. It is also a proven method to clean all hospital and laboratory equipment and devices regardless of size and shape.
There are instances that steam sterilization is not applicable. Some devices and equipment are vulnerable to moisture and steam. Devices and equipment with a complex electronic system is a good example. The modern alternative to sterilizing them is through infrared sterilization. This type of heat sterilization kills all disease-causing agents in an instant.
Nowadays, there are a lot of modern hospital and laboratory instruments and tools such as a custom tray that are susceptible to heat. This means they have some components that should not be exposed to high temperature. These components are rubber, plastic, glass, and other similar elements.
To sterilize them without using heat, the recommended alternative is through chemical sterilization. Chemical sterilization is the process of using low temperature chemicals to kill, eliminate, and remove all germs, viruses, and bacteria. This can be in the form of gas or liquid chemicals.
Chemical sterilization uses the following elements and compounds:
The above chemicals are used in many different ways and processes. Some can be mixed with other chemicals. Others are directly applied. There are also cases that some of them can be used along with steam sterilization.
Hospital and laboratory instruments don’t have to get heated only to sterilize them. Chemical sterilization can do the job without heating them. However, not all instruments and equipment can be sterilized in this method. This is because there are some equipment or devices that contain some elements that may react violently with the above chemicals. Before using a chemical sterilization process with these types of devices, it is recommended you check the manufacturer’s instructions from both manufacturers of chemicals and devices to be sterilized.
Chemical sterilization is now becoming the most recommended method of the sterilization. Many hospitals and laboratories are beginning to reduce the use of disposable instruments. Hospitals and laboratories are also now using a custom tray instead of disposable ones. And there are such instruments that should not be heated because they may have been made of plastic or glass. This is where chemical sterilization is appropriate.
Storage of custom procedure trays should be in a dry place away from walls and suspended from the floor, while being likewise a good distance from the ceiling. There are some trays that can be stacked one atop another, and some that cannot. It depends on the operations for which the trays are intended. Generally, even should the trays be stackable, it’s a good idea to separate them where possible. When ordering families of trays, run the numbers beforehand to see what you’ll need so you’ll know where to store them. The area should be dry and sterilized beforehand. The last thing to consider is accessibility. For increased productivity, your trays need to be easily accessible. Ensuring that where you’ve chosen to store them is secure will also require regular monitoring. Ceilings will leak, and microbial life tends to collect on the walls and in the corners of rooms. It’s not a question of “if”, but “when”. It is recommendable to have a regular sterilization procedure every several weeks or months, depending on your facility. A practice in a humid climate like Florida will need more regular sterilization than one in the relatively waterless wasteland of Nevada–but there probably won’t be as many scorpions skittering around Florida.
While it’s always recommendable to have secondary and tertiary means of sterilization on-site, using them on a regular basis can be costly and unnecessarily wasteful. But when custom procedure trays consolidate operations, you can get more done in a day. Imagine ten minutes being saved per operation. If you could only get to six one-hour procedures in a day before, now you can do seven. Also, when there are emergencies, critical time that would otherwise be lost can be recouped.
These excellent advantages require handling procedures that are properly conducted. With custom trays, you’re going to want several echelons in storage. You’ll want to order a group of custom procedure trays for regular operations, a group as a backup should unexpected operational volume occur, and a third group as an emergency contingency should Murphy’s Law decide to make a guest appearance for some unpredictable reason. Think of it like keeping additional coolant in an old vehicle. You may never need it; but it’s better to have it and not need it, than to need it and not have it. After several operational cycles, the additional cost will be absorbed in savings from consolidation and productivity anyway. Perhaps think of it as a rental deposit on a facility.
There are many advantages associated with custom procedure trays. Several notable advantages include:
When you can simply pick up a tray and start the surgery without sourcing items, valuable minutes are shaved from preparation time in the operational theater. This cuts down the complexity of any given surgery. Since you don’t have to put together your tools a la carte, your inventory costs are reduced while consolidated. Additionally, this means you’ll experience less cross-contamination, as there are reduced opportunities for such contamination to occur. Since you’re using less materials, packaging accoutrements are reduced, as well as the waste which occurs from maintaining regular sterilization procedures employed on-site. Part of that waste is energy consumption.
The last thing to consider when properly handling custom procedure trays is the way in which they are disposed of. Especially in operations which may expose implements to communicable contaminants, such biohazard waste should be neutralized effectively and safely.
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A custom surgical tray is one of the most crucial equipment in a hospital setup. Essential as it is, this equipment should be taken care to enhance their longevity. Taking care of surgical instruments before keeping them is the surest method of protecting your tools. The ones that take care of properly last longer. Proper storage of instruments comes after you have properly cleaned them.
Preparation for storing the tray involves three levels;
This is the initial step of storing your tray. Ensure you clean all the body fluids, blood, and other tissues. Dirt like dry soil may even damage your tray or make it tough to use. After washing, rinse the tray in cold, clean water. Avoid using hot water as it can cause protein substances to coagulate. You can soak the tray in cold water mixed with an enzymatic detergent. The detergent will help in dissolving the proteins on the instrument surface as well as breaking the oils. After that, you can now clean the tray in cold water manually. If there as an alternative for manual cleaning like mechanical cleaning, you can opt for it. Normally, mechanical washing involves the use of a washing machine to wash the tray. The machine cleans through multiple levels. Cold water is for removing the debris. Then a hot water bath followed by a blow dry with hot air. Use gloves as you do the cleaning, plastic apron, eye protection and a mask.
For high-level disinfection, both thermal are available. Boil the instrument in a 100 degrees water for some time, preferably one minute. Only some few bacterial spores don’t die during the boiling; it is imperative to remember that boiling will not sterilize equipment. Just submerge the tray into the boiling water. When you notice the temperature of the water exceeding one hundred degrees, turn down the heat so it can boil gently. After a minute, remove the instrument from the boiling water using a pair of disinfected tongs. It is important to remember here not to remove the tray in the water as it cools since it can be decontaminated.
Sterilization does away with all microorganisms. Autoclaving is a common method of sterilizing this equipment. However, you can use dry heat or chemical sterilants.
Cleaning is meant to remove dirt and other biological material that may have been present on the tray’s surface. It is easy to clean these instruments manually or using mechanically using water, detergent, and other enzymatic materials. Cleaning it thoroughly since biological materials can remain on the surface to and be a hindrance to subsequent steps of sterilization and disinfection.
Disinfecting this equipment can be done in multiple levels including; low-level disinfection, intermediate level disinfection and high-level disinfection.
Sterilization kills all microorganisms certain chemical sterilants can be used as HLD disinfectants when used for shorter exposed durations. You can use autoclaving to do the disinfection.
After all the cleaning, disinfection, and sterilization, keep your tray in a place where they are not exposed to any more dirt and contaminants. If you don’t maintain the tray a safe place, you are going to pose a great danger in infecting the patient.
Sterilization is as old as medicine. For ages, man has either consciously or remotely know the relationship between dirt, microbes, infections and decay. The battle against decay and infections has pushed doctors and scientists into developing different sterilization methods geared towards eradicating and keeping off any form of microbes on a surface, custom trays or a substance. The most popular procedure include heat treatment and chemical sterilization.
Chemical sterilization comes in when the device in use, or the target substance, is sensitive to heat. This could be rubber or plastic custom trays. Most of the chemical sterilizers are highly reactive low temperature gases or liquid that will either be in direct contact with the target substance or interact with it through a semi-porous membrane or custom strays.
A variety of chemical sterilization procedures exist to cater for sterilant-item compatibility. Choosing the right sterilization chemical will help you avoid contamination or chemical damage to the item you wish to sterilize.
The most common procedures that will work with custom trays in the lab include
Ethylene oxide is a highly toxic, flammable, reactive gas that is appropriate for custom trays sterilization at relatively low temperatures. It’s high penetration rates gives it the power to seep through different custom trays, for instance thin plastic membranes, making it appropriate for thorough equipment sterilization.
The fact that the gas doesn’t work so well on dried microorganisms limits its use as a general purpose sterilizer. A relative humidity of 40 to 90 percent is necessary to improve efficiency and you must let the sterilized equipment lie for a while to get rid of all the ethylene oxide from the custom trays.
The most popular aldehyde that dominates the custom trays chemical sterilization arena is formaldehyde. This water-soluble gas is easy to deploy using special gas apparatus. It is effective on a wide range of viruses, fungi and bacteria. It will disinfect custom trays and other equipment when dissolved in water while a controlled gaseous discharge can disinfect the air inside rooms.
Direct contact with the skin could result into inflammation or eczemas.
Alcohols are a perfect protection against bacteria and fungi. Even though they cannot kill bacteria spores, their rapid action and relatively safe handling makes them the one-touch sterilant of choice during surgical, laboratory or general skin and hand disinfection. The most popular alcohols used in this case are
Phenol, or simply carbolic acid, is a popular protein denaturing sterilization chemical that could work in specific substance sterilization. They are relatively weak and will rarely perform well against spores and viruses. Their moderate effect on organic materials makes them suitable for disinfecting products rather than applying on used equipment and apparatus.
Last on the list of popular chemical sterilization options is chlorine and iodine. These halogens are a popular general microbicidals that are strong enough to kill spores and are rarely use to sterilize custom trays. Chlorine will sterilize and disinfect many things, from water to equipment and surfaces. The less strong iodine often mixes with potassium iodide with alcohol to create tincture of iodine that is used to disinfect skin and small wounds.
Choosing the right chemical disinfectant for the right job will not only ensure total sterilization but also keep the integrity of your equipment and their intended use. The best way to staying on top of this is by understanding how each sterilant works, its strengths and weaknesses from the word go.
A custom tray is one of the most critical equipment in a healthcare setup. They play a vital role during certain surgical procedures despite being costly to purchase. As such, a custom tray should be handled with a lot of care to enhance its longevity as well as keep it clean always. Since a custom tray is used in a healthcare setup, it is important always to keep it free from dirt and germs as it can cause contamination. You can also increase the quality of care of the surgical tray through the following ways;
A custom tray greatly benefits from close attention. When you want to put together custom surgical trays, you need to ensure you know how to organize them so as to help you deliver them accurately. This makes the theater look prearranged and easy to work in. Making orders for surgical trays beforehand is crucial as it ensures you have the right surgical tray and in their right quantity in the operating theater. Prevention is better than cure, and the fact is demonstrated in the field of medicine.
A good quality custom tray will help you save time as you can operate more quickly and thus lessen the cost of the medical procedure you are undertaking. You will be relieved of the expense of any onsite cleaning cost as well. The complexity of putting your custom tray in the correct arrangement is significantly reduced.
If you can set up faster and take a shorter time responding to emergencies through custom surgical trays, you will be more productive. You should have close to three times in storage than you need. This is because there is a myriad of uncertainties in the medical field. Maybe the custom tray could accidentally break, or there could be an epidemic that will require you to have regular access to a custom tray. As such, keeping some custom trays for just in case can be the best idea ever.
Consolidation of resources through custom surgical trays that have been the subject of quality from health providers and surgeons that arrange the trays will eventually cut the cost while at the same time improving and expanding medical services in the communities. More doctors may be recruited over time with proper cost consolidation, and better services can then be applied. Currently, there exist many options that allow for customization of a custom tray. The idea is that the best quality is brought into the medical field where a slight mistake will have a huge impact like serious injuries or even death of a patient. You have to become selective when it comes to choosing who you purchase your custom tray from. This will help in increasing their quality and the quality of procedures you can handle while using the custom tray.
A custom tray is a critical component of a medical procedure. For that reason, before you start any process, you must ensure that they are clean and free from pathogens aside from being neatly arranged to make their use easier. Opting for the custom one is enough reason to recommend it over others. This is a notch higher movement for everybody, both the professionals and just anyone else out there.