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Monthly Archives: April 2017

Why Use Custom Procedure Trays in a Controlled Environment?



Custom procedure trays are used to hold some hospital or laboratory tools such as forceps, syringes, and the like. These tools must be clean and free from contaminants before being used for surgical operation. Therefore, custom procedure trays should also be free from contaminants.

In operating rooms and hospital storage rooms, pressurization is applied. This is to ensure that the airflow is thick and static in order to contain the air from moving anywhere. This is because the airflow in such areas may be contaminated with airborne diseases.

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Protect Custom Procedure Trays



The biggest risks from custom procedure trays come from improper sterilization, leading to disease-causing agents that create illness and infection. These risk factors may also be increased if sterile trays are opened prematurely and exposed to airborne contaminants before the procedure. Some of the most common disease agents include the following.

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with strep infections, but tray contamination with Alpha streptococcus leads to more than just a sore throat. Alpha infections are the most common, with strep bacteria living harmlessly on the skin most of the time. Custom procedure trays can introduce more serious strep infections leading to pneumonia, meningitis, and bacteraemia (infections of the blood). Strep infections usually respond well to antibiotics.

Bacillus species

Bacillus species are better know as anthrax. While this toxic substance bears resemblance to chemical attacks, it is also commonly found in animals and food prepared through poor hygiene. If introduced to custom procedure trays in the OR, this can cause characteristic papules and edemas, as well as more serious health concerns. Fortunately, bacillus infections are easily treated with antibiotics including penicillin, tetracycline, chloramphenicol, gentamicin, or erythromycin.


Generally considered harmless bacteria that inhabit the skin and mucous membranes. Micrococcus bacteria are most commonly associated with custom procedure trays and other lab contamination, and rarely have a strong presence in human illness. If an infection occurs, it is easily treated with antibiotics.

Moraxella species

Moraxella is a rare contamination in custom procedure trays and is a bacteria that can be found on the skin, mucous membranes, and in the genital area. Moraxella infections can cause fever, acute ear pain, irritability, and can escalate to sepsis and CNS infection. Antibiotics are an effective treatment, and the bacteria is easily susceptible to many sterilizing agents.

Find out more about the custom procedure trays available for your facility and what specialty options can be included for easiest setup and treatment. Custom procedure trays must always follow proper sterilization procedure to avoid disease-causing agents. Learn more with your medical equipment experts online.


Custom Trays Protect Health Workers and Patients


Custom procedure trays are designed to offer sterile medical packages that are assembled according to a user’s needs. The package should contain all products required for each procedure which will later be disposed of safely. The procedure trays can be tailor made for each specialism or designated for an entire range of surgical procedures. The advantages of such a concept can be clearly seen, however, this method of providing medical tools not only plays a functional role but also a safety role, both to the patient and to the clinical stuff. This makes adopting the custom procedure trays a necessity for any health institution that cares for the safety of all those involved in both major and minor medical operations. Below are some of the ways in which patients and medical staff’s safety is protected by this tools.

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Optimum Level for Air Flow for Custom Trays


Image is from Owens & Minor

Custom procedure trays are now being used by many hospitals, medical clinics, and laboratories in order to minimize the cost of using conventional prepackaged trays. Although they are packed according to customer requests, they are also maintained through different methods such as sterilization, decontamination, disinfection, filtration, dilution, and pressurization

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e able to contaminate other objects through air.

However, there is no guaranty that this method can prevent custom procedure trays from being contaminated unless there are no other tools or equipment being stored along with them.

What About Dilution Method?

Dilution method is another effective way of controlling the air flow not only in storage areas but also anywhere in hospitals and laboratories. This is because natural air can easily dilute airborne diseases. The purpose of which is to drive away viruses back to the nature where many organic factors can kill such viruses.

This is done by ensuring that the area to be diluted with natural air is well-ventilated. Some hospitals and laboratories use some special type of exhaust fan. The best way to dilute airborne diseases is though air conditioning. This is the reason why some storage areas for custom procedure trays have some separate air condition devices intended only for dilution purposes.

Which Is the Best Method to Control the Air Flow for Custom Procedure Trays?

There is no perfect method of controlling the air flow in hospitals and laboratories. It depends on the condition of the area; if the area is likely contaminated, dilution and filtration are appropriate. If the place is free from contamination, pressurization works best. Nevertheless, all such methods do not kill airborne diseases as they only drive them away.


Custom procedure trays must be maintained and stored properly. They are not ordinary trays that can be placed anywhere. They should be free from any contamination all the time in order to keep airborne diseases from spreading through them. Therefore, controlling the level of air flow is vital.


How Does Nature Offer a Lot of Benefits to Custom Trays?


Custom procedure trays are changing the way medical professionals perform their duties. Before, they were flooded with expensive trays which they could even afford to dispose of only to use another new set of similar trays. Nowadays, hospitals, laboratories, and dental clinics are minimizing their cost by resorting to the use of custom procedure trays.

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exactly like boiling water. In the past, hospital and laboratory tools were soaked into boiling water to kill contaminants. This method is safe as there are no chemicals and other poisonous substances used in this process.

Dry Sterilization

The use of steam sterilization is still popular today. However, not everything can be sterilized in this manner. For instance, large medical equipment can’t be soaked in boiling water. Moreover, smaller tools made of plastic can’t also be saturated with boiling water.

Because of this, dry sterilization has been applied as an alternative to steam sterilization. Dry sterilization uses high temperature to kill bacteria and other pathogens. It is like exposing some clothes under the heat of the sun to keep the clothes away from germs.

Just like steam sterilization, dry sterilization does not use any chemicals. Instead, it is done by special equipment that uses natural principles and physics to generate heat or infrared


Dilution, on the other hand, is a method used to keep custom procedure trays away from airborne contaminants. This is a natural way to prevent all hospital tools and equipment from being contaminated with airborne diseases.

This is the process in which airborne contaminants are diluted with natural air. This is because natural air can easily drive away airborne diseases while slowly killing them also naturally.

To do so, the areas to be diluted must be well ventilated. If not, there is some special equipment that can be used to change the air in the interior. This works like an air conditioning system but is a bit more sophisticated.


Custom procedure trays don’t have to be maintained using chemicals. They can be well-maintained with technologies which use the law of nature such as sterilization and dilution. Nevertheless, there are a lot more methods that are also safe and effective which include filtration and pressurization.


Where Should Custom Tray Be Stored


Custom procedure trays are a great way to improve throughput in the operation room. They ensure that the surgeon has an almost instant access to the tool he or she needs since the team knows exactly where to reach out and get the tool. They are a standardization that makes theater rooms for different procedures similar while doing away with on-station disinfection and preparations.

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s shown that microorganisms, pathogens and other biological agents might infect the trays no matter how well you store them. Monitoring the custom procedure trays constantly and preventing vectors like water from accumulating in the storage area will improve on the viability of packages.

Follow the Manufacturer Directions

Apart from just owning a decent storage area, you should always follow the manufacturer’s storage and monitoring guidelines. This is important since while some packages can be stacked, others will be damaged if pressured.

Take the time to know exactly how you should handle each tray long before placing an order. This will not only help you customize the storage area but also give your staff a chance to learn how to deal with the custom procedure trays once they arrive.

Order Three Families of the Trays

The best way to keep your surgical room supplied no matter what lies in ordering a different type of custom procedure trays packaging. Those for immediate use come in flimsier easy to open packages. Their backups are stored in tougher packages while the third backup will almost always withstand contamination better than the rest.

Such a plan will ensure that you have something to go by when all fails. Couple this with a solid inventory management program and you get the best way to keep your custom trays serviceable for as long as you need it. A dedicated manager who is in charge of keeping the storage area clean and inspecting everything on a daily basis will help you keep everything in check.

Custom procedure trays are a great way to improve efficiency and widen profit margins without affecting performance. Keeping yours viable for longer will help you bring this goal into reality.


Top Airborne Infections Custom Trays Can Get



Someone once said that they cannot go to the hospital since it is the place where sick people are. While this can be a bit humorous, it has a significant element of correctness in it. In a hospital set up, there are numerous airborne infections that can get to the custom procedure trays when in use. In the recent past, there has been an increase in the cases of hospital-acquired infections which sometimes can be dangerous to the point of causing death of an individual. Since custom procedure trays have a myriad of uses in the hospital, the chances are that they will be exposed to disease-causing organisms which are then transmitted to either other patients or even the medical personnel themselves. The most vulnerable of all are those patients with weak immune systems and who are suffering from respiratory infections.

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Chickenpox is an airborne infection which is brought about by the varicella-zoster virus. It is also one of the dangerous infections that can get its way to custom procedure trays when they are in use. If a chickenpox patient is being attended to by a medical practitioner, it should be ensured that proper measures are taken to avoid the virus getting to the custom procedure trays. Because it is a highly communicable disease, the custom procedure trays can spread the disease to other patients within the same ward or hospital. You should, however, understand that you can get chicken only once in a lifetime before the virus goes dormant. So, if you had had a case of chickenpox before, then you should not worry. However, be careful around custom procedure trays since they can contain some other viruses.

The above airborne infections are some of the common ones that often find their way onto custom procedure trays in a hospital set up.


Proper Use of Custom procedure trays


Custom procedure trays

Custom procedure trays are packs that contain single use devices that the hospitals use to conduct a procedure. All the contained equipment is delivered to the surgical room in a sole hygienic parcel by the medical device commercial. The industry works intently with the medics to ensure that the pack is dispatched promptly, and cost effectively. Full custom procedure trays include; surgical wipes drapes, stitches, surgical blades, wound dressing, cardiac catheters, and implants. The NHS plan 2000 subjected all hospitals in England to adopt a new delivery system; therefore the pack is in line with this plan. Moreover, it supports the quality, innovation, productivity, and prevention (QIPP) agenda of National Health Executive.

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es hence increases the quality of service in the hospital.

  • Custom procedure trays simplify the consignment traceability since all components are provided in a single sterilized pack.
  • Custom procedure trays deliver the right component required for a surgical procedure in time and in the right configuration.
  • According to a research carried out, custom procedure trays adoption was one of the brilliant ideas that NHS came up with. It has been effective in all hospitals in the larger UK to a great extent. It has diminished Administrative costs; time and stress endured by professional personnel by having supplies stocked and at hand with safety and correct procedures. It is extremely important for you and your and your hospital to have custom trays which are purpose-fit in your hospital so that your staff can quickly respond to surgical procedures without any faults. Furthermore, your medical skills require that all the procedures scripted in the custom or procedure tray manual are interestingly undertaken. The National Health Service (NHS) has further come up with a definite procedure that ensures that their entire adopted 2000 plan is fully implemented and the hospital that fails to follow the rules and procedures are sanctioned.



    Custom Trays VS Ordinary Procedure Trays


    In a hospital set up, the operating room is one of the areas that is most cost intensive in the whole health center. Besides, it is the place where you will find some of the most expensive equipment used for operational purposes. Among the instruments found in the operation room includes custom procedure trays as well as ordinary procedure trays. Even though they perform virtually the same functions, they have some slight differences both structural ad functional. Here are some few differences between the custom procedure trays and the ordinary surgical tray.

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    rocedure trays, unlike their ordinary trays counterparts. The significant difference here, therefore, shows up when it comes to efficiency and reduction of the waiting time.

    • Structure

    There is a considerable difference in the structure of the custom procedure trays and the ordinary trays. The custom procedure trays are in a pack which contains a variety of components. Conversely, the ordinary procedure trays will come in different packs that have to work together to perform the duty of one custom procedure tray. This translates into financial savings in the case of using a custom procedure tray as procurement will be done for a single tray unlike the many packs in an ordinary tray.

    From the above comparison, it is evident that the two procedure trays have not only distinct features but also functions. This makes each of them suitable for specific purposes within the operation room.