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Autoclaving for Custom Trays

Surgical equipments

Autoclaving refers to the process of sterilizing equipment and supplies with the use of high pressure usually saturated at 250°F (121°C) for around fifteen minutes. Steam is the sterilization agent that is used in autoclaving to kill microorganisms such as spores and bacteria found on custom procedure trays. By now you already know that all contaminated equipment and all infectious material or apparatus such as custom procedure trays should be decontaminated before being stored, discarded or washed. Autoclaving is the preferable method to go about all of the above.

Autoclaving is also utilized in curing composites, and vulcanizing rubber since the heat and pressure from autoclaves allows attainment of the best possible physical properties. The process of autoclaving is widely used in the fields of:

  • Dentistry
  • Veterinary science
  • Medicine
  • Body Piercing and Tattooing
  • Microbiology

An autoclave sterilizer was invented by Charles Chamberland in 1879. Around that time of invention, doctors were in dire need of a more reliable sterilization technique than open flaming. Researchers also began to understand the benefits of sterile surgery. Advantages of an autoclave were soon evident and autoclaving became an essential part of every clinic and hospital.

An autoclave is utilized for sterilization of pharmaceutical items, laboratory instruments, and surgical equipment including custom procedure trays among other materials. Autoclaves can sterilize hollows, liquids, solids, and instruments of different sizes and shapes. Autoclaves vary in functionality, size, and shape. Typical autoclaves are similar to pressure cookers; both use the power of steam to destroy spores, germs, and bacteria that are resistant to powerful detergents and boiling water.

How autoclaving is used in hospital settings

An autoclave chamber usually sterilizes custom procedure trays among other laboratory or medical instruments through heating them above boiling point. Most clinics own tabletop autoclaves that are typically similar in size to microwave ovens while most hospitals utilize large autoclaves (also known as horizontal autoclaves). Large autoclaves can be used to process many custom procedure trays among other surgical instruments. This move is advantageous as it meets the ongoing demand for sterile custom procedure trays in emergency wards and operating rooms. Horizontal Autoclaves are usually located in the Central Sterile Services Department (CSSD).

Autoclaving guidelines for custom procedure trays

If you choose to use autoclaves to decontaminate custom procedure trays, then you should stick to the following guidelines to experience the best results:

  • Check the drain screen of the autoclave
  • Prepare relevant research materials for sterilization of custom procedure trays
  • Use secondary containment for the custom procedure trays being autoclaved
  • Shut the autoclave door in a secure manner
  • Opt for the proper cycle
  • Set the suitable time for sterilization of the custom procedure trays and drying
  • Start the autoclave
  • Fill in the autoclave log

When the autoclave cycle is finished, follow the following precautions

  • Put on personal protection equipment such as lab coat, closed-toe shoes, heat-resistant gloves and eye protection
  • Do not open the door, not unless the pressure gauge has dropped to zero with no time remaining
  • Avoid opening an autoclave set for “slow exhaust” unless the cycle is complete as this might damage the operator and the autoclave
  • Open the door with caution and allow steam to escape first before removing the custom procedure trays
  • Let liquids stand for ten to twenty minutes after opening the autoclave before carefully removing the custom procedure trays

The process of autoclaving is very useful in the sterilization of medical waste before disposing of in the waste stream. This method is mostly recommended than incineration because incinerators are inclined to raising health and environmental concerns.

How to Save Time with Customized Procedure Trays

CPTBlog-BANNER-save-time
When it comes to surgical procedures, there is normally a lot of time lost in equipment preparation, which include acquisition, sterilization, and arrangement of surgical trays. This time lost could translate to higher operational costs, and even loss of lives.

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hance of human error in the collection process.

Given the fact that custom surgical trays are pre-packaged and sterilized, your staff don’t need to assemble. This improves infection prevention, thanks to fewer touch points.

Other Benefits of Custom Procedure Trays

Besides saving time, there are other benefits that come from the implementation of custom surgical trays. They include:

  • Improved Efficiency

With increased efficiency, you can perform more procedures in a day, since the time for preparation is substantial. Moreover, the waiting time for patients can be significantly reduced, and their procedures performed earlier.

  • Reduced Cost of Procurement and Administration

Since one custom surgical tray contains all the equipment you need you’ll save the money that would otherwise be spent on contacting many suppliers, as you can get the surgical kit from one supplier.

  • Reduced Wastage

The use of custom surgical trays can reduce the number of clinical waste bags by about 50% since only the necessary instruments are provided.

  • Funds tied up in component stocks are released.

Before the introduction of custom procedure trays, a theatre used to store up a massive supply of surgical equipment. Today, with procedure trays being delivered just-in-time, you can utilize the storage space in your theatre for other purposes.

Customized surgical trays save time and money, and because of these two factors, they can also save lives. This translates to more time for a surgical procedure and more money for equipment and training. This in turn leads to successful operations, which build your reputation as a medical practitioner. However, you need to always use top-notch medical equipment, and hence you have to ensure that your customized procedure trays are from a supplier with a responsible repute.

 

Reducing Airborne Diseases in Custom Trays

nuevo-laredo-clean-room

In hospitals and in laboratories, medical professionals are required to follow certain standards to ensure that diseases will not be accidentally transmitted to any person. The use of custom procedure trays is one of these standards. It prevents medical instruments from getting exposed to contaminated surfaces. Moreover, custom procedure trays can also protect health workers and patients from germs and bacteria.

However, custom procedure trays are not free from exposure to contaminants and other disease-causing agents as they are directly in contact with surfaces that may have germs and viruses. This is why it is important that custom procedure trays also free from disease-causing agents. The proper use and maintenance of custom procedure trays must be observed.

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ied for many different reasons. However, this is also important in many cases as some airborne diseases can be eliminated by diluting them with natural air. The dilution method works like an air-conditioning system in order to dilute air contaminants with outside air.

Disinfection

Disinfection is a very common method to prevent and remove airborne infections. There is no question that cleaning the surroundings can greatly reduce the risk of many disease’s, particularly airborne diseases. This is why medical tools and items must be organized and stored accordingly.

Custom procedure trays must not be stored along with other tools that are constantly used. They should be stored in separate medicine cabinets in order to avoid contaminating the whole area. It is recommended to disinfect the storage rooms and custom trays regularly.

Pressurization

Pressurization, on the other hand, is a process of making the airflow tight and thick in certain areas in order to contain some airborne diseases. When sensitive areas such as operating rooms are exposed to constant air flow coming from many directions, the probability that the air carries airborne diseases is high.

This is why most operating rooms (OR) are pressurized. This method does not actually remove the infections and contaminants in the air, but it stops them from spreading and infecting other areas. Only open the custom trays in a pressurized place such as the OR.

Custom procedure trays are not ordinary trays. Although they seem to have similar looks with other trays, custom procedure trays must be used in differently. They are also not cleaned the way we clean other trays. Custom procedure trays are maintained in a strictly controlled environment such as hospitals and laboratories.

 

Filtration For Custom Trays

CPTBlog-BANNER-reduce-set-up-time

Custom procedure trays are some of the most important tools being used by doctors and health workers in hospitals and laboratories. They provide convenience in the work place, especially during emergencies. This is why custom procedure trays are commonly seen in operating rooms and emergency rooms. They’re also used in laboratories and diagnostic clinics.

Since custom procedure trays are constantly used in such sensitive areas, they are highly exposed to airborne contaminants that may infect health workers and patients. To ensure that custom procedure trays are free from airborne diseases, they must go through different methods and standards.

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or gases, but airborne diseases use liquid and gases to be carried and spread. The principle behind filtration is to separate the solids from liquids or from gases. Liquids are also considered solid when separated from air or gases.

Filtration in Hospitals and Laboratories

In hospitals and laboratories, airborne contaminants are prevented with the use of filtration equipment. This works like the air filter inside a car’s engine. The most common use of filtration in hospitals and laboratories is storage rooms.

The process of removing airborne contaminants is done by forcing the air to circulate through filter media. The filter media will screen the moist and air residue to stop them from touching any surface inside a storage room.

Custom procedure trays must be stored in a storage room with proper filtration. It is because the air is not only filtered in but also filtered out. This means that the air that enters the area is filtered. When it passes through filter media, the air inside is forced to flow outside. This process will push airborne contaminants to fly outside the storage room.

Filtration equipment can be compared with air pressure and vacuum cleaners. Air pressure pushes away dirt and dust while vacuum cleaners siphoned them. Filtration equipment can do both. Therefore, it is recommended to use it in order to remove airborne diseases from custom procedure trays.

Reducing Airborne Diseases in Custom Trays

nuevo-laredo-clean-room

In hospitals and in laboratories, medical professionals are required to follow certain standards to ensure that diseases will not be accidentally transmitted to any person. The use of custom procedure trays is one of these standards. It prevents medical instruments from getting exposed to contaminated surfaces. Moreover, custom procedure trays can also protect health workers and patients from germs and bacteria.

However, custom procedure trays are not free from exposure to contaminants and other disease-causing agents as they are directly in contact with surfaces that may have germs and viruses. This is why it is important that custom procedure trays also free from disease-causing agents. The proper use and maintenance of custom procedure trays must be observed.

Custom Trays! Get a quote!





Request A Quote


ied for many different reasons. However, this is also important in many cases as some airborne diseases can be eliminated by diluting them with natural air. The dilution method works like an air-conditioning system in order to dilute air contaminants with outside air.

Disinfection

Disinfection is a very common method to prevent and remove airborne infections. There is no question that cleaning the surroundings can greatly reduce the risk of many disease’s, particularly airborne diseases. This is why medical tools and items must be organized and stored accordingly.

Custom procedure trays must not be stored along with other tools that are constantly used. They should be stored in separate medicine cabinets in order to avoid contaminating the whole area. It is recommended to disinfect the storage rooms and custom trays regularly.

Pressurization

Pressurization, on the other hand, is a process of making the airflow tight and thick in certain areas in order to contain some airborne diseases. When sensitive areas such as operating rooms are exposed to constant air flow coming from many directions, the probability that the air carries airborne diseases is high.

This is why most operating rooms (OR) are pressurized. This method does not actually remove the infections and contaminants in the air, but it stops them from spreading and infecting other areas. Only open the custom trays in a pressurized place such as the OR.

Custom procedure trays are not ordinary trays. Although they seem to have similar looks with other trays, custom procedure trays must be used in differently. They are also not cleaned the way we clean other trays. Custom procedure trays are maintained in a strictly controlled environment such as hospitals and laboratories.

 

What is Autoclaving for Custom Trays?

surgical-instruments
Autoclaving refers to the process of sterilizing equipment and supplies with the use of high pressure usually saturated at 250°F (121°C) for around fifteen minutes. Steam is the sterilization agent that is used in autoclaving to kill microorganisms such as spores and bacteria found on custom procedure trays. By now you already know that all contaminated equipment and all infectious material or apparatus such as custom procedure trays should be decontaminated before being stored, discarded or washed. Autoclaving is the preferable method to go about all of the above.

Autoclaving is also utilized in curing composites, and vulcanizing rubber since the heat and pressure from autoclaves allows attainment of the best possible physical properties. The process of autoclaving is widely used in the fields of:

  • Dentistry
  • Veterinary science
  • Medicine
  • Body Piercing and Tattooing
  • Microbiology

An autoclave sterilizer was invented by Charles Chamberland in 1879. Around that time of invention, doctors were in dire need of a more reliable sterilization technique than open flaming. Researchers also began to understand the benefits of sterile surgery. Advantages of an autoclave were soon evident and autoclaving became an essential part of every clinic and hospital.

An autoclave is utilized for sterilization of pharmaceutical items, laboratory instruments, and surgical equipment including custom procedure trays among other materials. Autoclaves can sterilize hollows, liquids, solids, and instruments of different sizes and shapes. Autoclaves vary in functionality, size, and shape. Typical autoclaves are similar to pressure cookers; both use the power of steam to destroy spores, germs, and bacteria that are resistant to powerful detergents and boiling water.

Custom Trays! Get a quote!





Request A Quote

Prevent Airborne Contaminant From Entering Custom Trays

surgicalpack

A lot of concentration has been placed on pathogenic microorganisms and especially those that have developed a resistance to antibiotics. This leads to physicians having a bad time when dealing with infectious diseases. It is, therefore, necessary to ensure that custom procedure trays are not a vehicle for transferring these infections. In this article, we are going to deal with airborne infections and look at how they can be prevented.

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proven that the number of personnel in a room is directly proportional to the concentration of bacteria in a room. The amount of activity in a space can also increase airborne infections since microbes settle continuously.

Therefore, keeping custom procedure trays in rooms with little or less traffic is important. Medicine cabinets and storage spaces of commonly used tools should not be used to store the custom trays. This will play a big role in preventing unintentional contamination.

  • Pressurization

Pressurization protects spaces from cross contamination by other adjacent spaces. This has always been of importance in health care settings though very difficult to control. Corridors with constantly open doors provide a viable conduit for contaminated air to go around. This is the reason many ORs are designed to have positive pressure as compared to other external spaces. It would be quite useless to take care of the custom procedure trays only to contaminate them during the operation. Only open the custom trays in ORs that are properly disinfected and pressurized.

Other standard precautions to take during operation that will prevent air contamination of custom procedure trays include;

  • Hand hygiene- perform proper hygiene after touching anybody secretion before touching the custom procedure trays to avoid transferring microorganisms to them.
  • Gloves- gloves are important in handling custom procedure trays even when there are no medical procedures happening i.e. when storing or transporting them.
  • Appropriate device handling of the custom trays- never handle the custom procedure trays when soiled with secretions, excretions or any body fluids. Clean and disinfect surfaces that may be exposed to the tools.

Non-Sterile Custom Procedure Trays

cpt_advantage_procedure

Custom procedure trays are made up of various solutions, instruments, and dressings of which are disposable (one time use,) or some of the items and instruments in these kits are re-cleaned and re-sterilized for the next use.

Custom procedure trays contain all the elements for specific medical procedures of an endless list. These custom procedure trays are in use within all areas of the medical industry, including dental offices, and eye care centers.

Third Party Trays

Sometimes these custom procedure trays are put together by third party companies to save the facility from hiring teams to put together these kits and install an autoclave or sterilization room.

These trays save medical professional time when taking care of the patient. Custom procedure trays help to simplify any medical procedure no matter how complicated or simple the procedure.

Facility Specific Trays

Many medical facilities are doing what they did years ago to save money. Facilities are designed sterilization and packing rooms on site with a team of trained professionals who put all kinds of sterile and non-sterile custom trays together, thus saving money from middleman costs. The patient saves money in this process.

Custom procedure trays can be sterile set-up or non-sterile setups.

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wels

  • Admission Kits
  • Isolation kits or toxic waste bags
  • Arm board covers
  • Straps
  • Waste bags
  • Surgical admissions
  • These non-sterile procedure trays contain the essential equipment. Custom procedure trays offer efficiency and ease for the patient and professional. Using these trays helps the facility to remain in compliance with policy and procedures, also abiding by Federal guidelines.

    Facility Policy and Procedures Regarding Non-Sterile Custom Trays

    It is the policy and procedure of each medical facility, office, or clinic to routinely evaluate the necessity of each non-sterile custom tray and reevaluate the need for additional or the deletion of equipment contained in each tray.

    Understanding Sterilization Facilities

    surgical-instruments-sterile

    Custom procedure trays are customized to offer sterilized services and implements so as to fit the desires of the end users. This means custom procedure trays are composed of a package of items that are all disposable but are needed for every procedure. Custom procedures trays are either user-defined so that they directly match use in a specific environment or they can be tailor-made so that their uses are extended for a variety of departments in the hospital.

    Custom procedure trays give you a chance to develop your own group of equipment for the vital hospital procedures and then share them with the hospital staff. The hospital staff themselves can make custom procedure trays without involving the sales representative; this lowers much the pricing as you create and modify the pack.

    Custom procedure trays are put together to contain all the single items used in the hospital procedures such as minor surgeries e.g. wound dressing and major surgeries e.g. neurosurgery. This allows the time used for preparation for surgery to reduce by more than half.

    ProcedurePak® for example, has some procedure items assembled so that it contains all the components needed for precise medical and surgical interventions. Custom procedure trays, therefore, replace a significant number of individually packed items and render them useless – this is because custom procedure trays generates a relative time saving and cuts the overall costs for minor and major surgeries.

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    es, which is saving lives, achievable. Transformation and Transition into a technological health care are also making it necessary for every institution to adopt the use of such items in the departments. Patients have also identified more with hospitals that employ the use of these items. It is, therefore, a high recommendation from medical experts that you use them in your health facility.

    How To Customize Custom Procedure Trays

    surgicalpack

    Custom procedure trays are essential to you being able to do your job quickly and efficiently. Whether you know exactly what you need, or would like some help customizing your custom procedure trays, you can find exactly what you need.

    Importance of Custom Procedure Trays

    The operating room is one of the costliest areas of patient care. It’s also one of the most important. Lifesaving procedures are performed in operating rooms every day. Over 25% of all medical costs arise from the operating room, and labor costs account for 66% of all hospital expenses. Custom procedure trays can help to reduce these costs, but there are other advantages as well.

    Time Saving

    Custom procedure trays can reduce the set up and time it takes to perform a surgery by 40%. This makes the operating room much more efficient. This is particularly important for emergency procedures, where minutes can mean the difference between life and death.

    Increases Safety and Patient Care

    Custom procedure trays allow caregivers to spend more time with patients, instead of setting up operating rooms. The premade sterile trays also reduce the chances of contamination, because all of the components are prepackaged and sterile.

    Importance of Customization

    Packages can be custom layered to take up less space and make it easier for you to select the proper items. Custom labeling also makes it easy to select the right tray for the right procedure. Customization also allows you to choose tools that may not be commonly used for a particular procedure, allowing you to have exactly what you need.

    Common Tray Characteristics

    Custom trays are usually very easy to sterilize. This can be vital in an emergency situation. The trays should be sturdy enough to support the required equipment. They should also be effective at saving time in their dimensions, weight, and features. Disposable trays are the more popular option, because it saves time and effort when setting up the operating room. It also reduces the risk of contamination.

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