A custom surgical pack contains single-use devices that are necessary when medical clinicians are carrying out procedures. All these devices are packaged in a sterile pack that is delivered into surgeries. The medical device industry works with doctors and other medical clinicians in designing and delivering surgical pack in a timely and efficient manner. A surgical pack has a selection of components that includes; drapes, surgical swabs, sutures, surgical blades and wound dressing. Specialized devices such as cardiac catheters and implants can also be included. There are many benefits that come with using customized surgical packs, below are five reasons why you should consider a customized surgical pack.
The amount of waste generated by units can be reduced by up to 50%. The increased efficiency means that more procedures can be done in one day since the time for preparation is considerable. The waiting time for patients can be reduced, and their procedures carried out earlier.
rol leaving patients less vulnerable to Healthcare Associated Infections.
4. Environmental
5. Improves Efficiency
Sterilization is as old as medicine. For ages, man has either consciously or remotely know the relationship between dirt, microbes, infections and decay. The battle against decay and infections has pushed doctors and scientists into developing different sterilization methods geared towards eradicating and keeping off any form of microbes on a surface, custom trays or a substance. The most popular procedure include heat treatment and chemical sterilization.
Chemical sterilization comes in when the device in use, or the target substance, is sensitive to heat. This could be rubber or plastic custom trays. Most of the chemical sterilizers are highly reactive low temperature gases or liquid that will either be in direct contact with the target substance or interact with it through a semi-porous membrane or custom strays.
A variety of chemical sterilization procedures exist to cater for sterilant-item compatibility. Choosing the right sterilization chemical will help you avoid contamination or chemical damage to the item you wish to sterilize.
The most common procedures that will work with custom trays in the lab include
Ethylene oxide is a highly toxic, flammable, reactive gas that is appropriate for custom trays sterilization at relatively low temperatures. It’s high penetration rates gives it the power to seep through different custom trays, for instance thin plastic membranes, making it appropriate for thorough equipment sterilization.
The fact that the gas doesn’t work so well on dried microorganisms limits its use as a general purpose sterilizer. A relative humidity of 40 to 90 percent is necessary to improve efficiency and you must let the sterilized equipment lie for a while to get rid of all the ethylene oxide from the custom trays.
The most popular aldehyde that dominates the custom trays chemical sterilization arena is formaldehyde. This water-soluble gas is easy to deploy using special gas apparatus. It is effective on a wide range of viruses, fungi and bacteria. It will disinfect custom trays and other equipment when dissolved in water while a controlled gaseous discharge can disinfect the air inside rooms.
Direct contact with the skin could result into inflammation or eczemas.
Alcohols are a perfect protection against bacteria and fungi. Even though they cannot kill bacteria spores, their rapid action and relatively safe handling makes them the one-touch sterilant of choice during surgical, laboratory or general skin and hand disinfection. The most popular alcohols used in this case are
Phenol, or simply carbolic acid, is a popular protein denaturing sterilization chemical that could work in specific substance sterilization. They are relatively weak and will rarely perform well against spores and viruses. Their moderate effect on organic materials makes them suitable for disinfecting products rather than applying on used equipment and apparatus.
Last on the list of popular chemical sterilization options is chlorine and iodine. These halogens are a popular general microbicidals that are strong enough to kill spores and are rarely use to sterilize custom trays. Chlorine will sterilize and disinfect many things, from water to equipment and surfaces. The less strong iodine often mixes with potassium iodide with alcohol to create tincture of iodine that is used to disinfect skin and small wounds.
Choosing the right chemical disinfectant for the right job will not only ensure total sterilization but also keep the integrity of your equipment and their intended use. The best way to staying on top of this is by understanding how each sterilant works, its strengths and weaknesses from the word go.
Sterilization is a process of eradicating live microorganisms from substances. It is done to preserve things for a long time and kill germs. If something is not sterilized, it may cause infection to those who use it. Therefore, it should not be taken for granted. There are several methods of sterilization, including:
This is the most common type of sterilization because the heat used kills all microbes. The extent of sterilization is affected by the duration of heating and heat temperature. As the temperature goes up, the duration of heating goes up. The heat method of sterilization can be further divided into two:
Here, heat is applied through boiling and includes methods like pasteurization, using steam, and boiling. Boiling is done for metal devices such as surgical scissors, custom trays, and needles. The substances are boiled to kill any microbes. Pasteurization, on the other hand, is a method for heating milk to 60 or 72 degrees thrice or four times.
When using steam, the substances being sterilized are subjected to steam in autoclave steam heating equipment. The process uses temperatures of up to 115 degrees for an hour. It is the most common method for sterilizing drugs because it can kill the bacterial spores, which are inert bacterial forms.
Substances are subjected to flaming, incineration, hot air ovens, or radiation sterilization. In flaming, metallic devices such as needles or scalpels are placed over a flame for several minutes. The flame will kill all microbes directly. Incineration is used especially for inoculating the loops utilized in microbe cultures. The loop’s metallic end is burnt red hot on a flame, killing all microbes.
The radiation method involves the exposure of packed materials to radiation. There are two types of radiation: non-ionic and ionizing radiation sterilization. The former is safe to the person doing the procedure while the latter requires the operator to wear protective gear. The hot air method is ideal for dry materials such as glassware and powder. They are placed inside the racks of a hot air oven until sterilized.
In this method, the items are subjected to sterilization through toxic gasses. When sterilizing heat sensitive liquids, you should use bacterial filters. Three types of filters are used in this type of sterilization:
The type of filter that you choose depends on the substance that you want to sterilize. When using gas to sterilize, cost factors as well as chances of explosion should be considered. The gasses used are usually very toxic and should be used with caution. If you want to sterilize surgical instruments, the most effective methods are autoclave, boiling, and incineration.
Image is from www.bbc.com
A procedure pack’s contents may best be summarized with the term “custom tray”. A custom tray will generally be customized by the surgeon, orthodontist, or dentist who is using it. If, for example, you were working on the spine, common inclusions in a given spine pack are:
Whatever kind of custom tray you choose, you have the ability to add whatever necessary items you would like. A procedure pack can be fitted with the regular needs of a specific procedure as outlined in textbooks from varying sources. Additionally, you can make your own custom tray that includes more items. You may have some patients who require additional neuro sponges, and the forty of varying sizes included in regular packs may not cut it. Perhaps you prefer to have additional syringes in your custom tray, because you’ve had several close calls where such were needed in a hurry. Perhaps there are even items in this spine pack that you feel have been left out, and you’d prefer to add them. With a custom tray, you have that ability.
While it is possible for you to create your own custom tray at your practice with a minimum of difficulty, the problem is you’ll have to source items like those listed on your own time. Many medical practices have a supply division that manages such resources. Oftentimes in these scenarios, supplies are bought and paid for by clinics through a variety of vendors at different prices. If surgical procedural packs are made on-site, it may require the allocation of medical workers’ time. As a matter of fact, you’ll likely need several employees just to ensure each custom tray has the right equipment and is properly sterilized.
Or, you can cut out all that unnecessary infrastructure and instead order procedure packs that fit your clinic’s regular patients. While you may get outliers, then you can use local staff to put together surgical equipment for such a statistically minimal scenario. For everything else, it makes plenty of sense to order custom trays fitted to your needs in advance. You should have several custom tray families; one for backup, and one for regular use. A third group is not a bad idea either, should difficulties manifest.
With the ability to consolidate local resources and ensure each custom tray you order fits your specifications, it’s easy to see the appeal of this medical innovation. Having a custom tray or procedure pack handy in an emergency could very well save a person’s life. While it makes sense to maintain sterilization means on any facility, it also makes sense to plan for situations where there’s no time to book an appointment. Life doesn’t always stick to a schedule book.
Between the convenience of off-site resource consolidation and presentation, the savings that are rendered to your practice’s infrastructural and purchasing divisions, and the benefit of having immediate access to necessary surgical supplies in a possible emergency, there are a lot of things which recommend custom trays. More than being available, their customizable quality ensures you get what you need, when you need it, how you like it.
A custom surgical pack contains single-use devices that are necessary when medical clinicians are carrying out procedures. All these devices are packaged in a sterile pack that is delivered into surgeries. The medical device industry works with doctors and other medical clinicians in designing and delivering surgical pack in a timely and efficient manner. A surgical pack has a selection of components that includes; drapes, surgical swabs, sutures, surgical blades and wound dressing. Specialized devices such as cardiac catheters and implants can also be included. There are many benefits that come with using customized surgical packs, below are five reasons why you should consider a customized surgical pack.
The amount of waste generated by units can be reduced by up to 50%.
The increased efficiency means that more procedures can be done in one day since the time for preparation is considerable. The waiting time for patients can be reduced, and their procedures carried out earlier.